H Frame Two Point Press Machines From 400tons to 1250tons

• After-sales Service: Engineers Service
• Warranty: 14 Moths
• Type: High-Speed Punching Machine
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Cam Press
• Model NO.: JX36
• Controlling Mode: Artificial
• Automatic Grade: Automatic
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Supply Voltage: 380V or Customized
• Frequency: 50Hz or 60Hz
• Ambient Temperature: -5 ~40 Celsius
• Grid Form: Tn-S
• Clutch / Brake: Wet Type
• Hydraulic Overload Protector: Showa /Sterlon/Kingair
• Press Color: Milky White or Customized
• Button Station: Fixed Two-Handed
• Balancer: Air Type
• PLC: Schneider / Omron
• Safety Protection Light Curtain: Yes
• Transport Package: Steel Pallet with Waterproof Cloth
• Specification: 25Ton - 400Tons
• Trademark: WORLD
• Origin: China
• HS Code: 8462991000
• Production Capacity: 300 Sets / Year

Product Description

Product Description

1. Type /Name/Quantity

Type	Name	Quantity (P)	Remarks
JX36	Straight-side Two- Point Press

 

2. Energy and environmental requirements

Project		Unit	Supplier Requirement	Remarks
Power	Grid form	-	TN-S
	Supply voltage	AC	380V±7%
	Frequency	-	50HZ±0.5HZ
Environment	Ambient temperature	ºC	-5ºC~40ºC
	Ambient humidity	-	50%(+40ºC)~90%(+20ºC)
Workshop	The height m of the crane track	m	must meet the machine installation requirements
	Crane model	ton
	Logistics door siz	m
The conditions of the required plant must meet the requirements provided by the supplier in this form.

3. Equipment implementation standards

GB/T 10924-2009 Straight-sided single or two-point mechanical power presses-Testing of the accuracy
GB 5226.1-2008 Mechanical and electrical safety, Part 1 of Mechanical and electrical equipment:General technical conditions
JB/T 1829-2014 Metalforming machinery. General specifications
GB17120-2012 Forging machinery, Safety technical conditions
JB/T1647.1-2012 Straight-sided mechanical power press- Part 2:Types and basic parameters
JB/T1647.2-2012 Straight-side mechanical power press- Part 2: Technical requirements

4. Machine

4.1 Main Specifications

Project Item	Unit	JX36-400	JX36-500	JX36-630
Nominal	kN	4000	5000	6300
Nominal Stroke	mm	12	12	12
Slide Stroke	mm	300	300	350
Slide Stroke Per Minute	spm	20-30	20-30	20-30
Max Die Set Height	mm	650	650	700
Die Height Adjustment	mm	200	200	250
Slide Size(LR×FB)	mm	3000×1300	3000×1500	3600×1500
Bolster Size(LR×FB)	mm	3000×1300	3000×1500	3600×1500
Bolster Thickness	mm	220	220	250
Slide Open Size	mm	1000×650	1100×650	1200×700
Work Energy	Kg*m	4700(at spm25)	6500(at spm25)	7000(at spm25)
Bolster Surface Height	mm	710	710	710
Maximum Die Weight	T	4	5	6
Motor Power	kW	45	55	75
Height Above Ground	mm	≈6035	≈6270	≈7000
Clutch form		Dry Clutch	Dry Clutch	Dry Clutch
Frame		Three-piece	Three-piece	Three-piece

 

Project Item	Unit	JX36-800	JX36-1000	JX36-1250
Nominal	kN	8000	10000	12500
Nominal Stroke	mm	12	12	13
Slide Stroke	mm	350	400	400
Slide Stroke Per Minute	spm	15-25	15-25	15-25
Max Die Set Height	mm	800	900	1000
Die Height Adjustment	mm	250	250	250
Slide Size(LR×FB)	mm	4000×2000	4000×2000	4000×2000
Bolster Size(LR×FB)	mm	4000×2000	4000×2000	4000×2000
Bolster Thickness	mm	250	250	250
Slide Open Size	mm	1600×800	1600×900	1600×1000
Work Energy	Kg*m	9500 (at spm20)	15600(at spm20)	21000 (at spm20)
Bolster Surface Height	mm	710	710	710
Maximum Die Weight	T	8	10	12
Motor Power	kW	90	110	132
Height Above Ground	mm	≈8000	≈9000	≈9700
Clutch form		Dry Clutch	Dry Clutch	Dry Clutch
Frame		Three-piece	Three-piece	Three-piece

4.2 Main Parts

Item	Name of Goods	Original Manufacturers	Note
1	Overload Protection Device	SHOWA
2	Double Solenoid Valve	TOYOOKI/ TACO
3	Lubricator with low oil level detection	SMC
4	Lubrication Pump	Liubian/Ouqi
5	Reducer	Eastwell
6	Rolling Bearing	HRB/ ZWZ / LYC
7	Friction block	Mitsubishi
8	Seals	NOK
9	PLC	Panasonic
10	CAM Controller	Domestic Brand
11	Touch Screen	Omron
12	Frequency Transducer	Shenzhen Sine
13	Rotary Encoder	Tianjin Yike
14	Air Switch	Schneider
15	Breaker	Schneider
16	Contactor	Schneider
17	Relay	Imported Brand
18	Light Curtain Protection	Ryan/ Keli
19	Main Motor	Siemens Beide/ Huali
20	Switch Button	Domestic Brand
21	Communication module	Panasonic
22	DCM	Minwei/ Schneider
23	Proximity Switch	Imported Brand

4.3 Main Component Structure

5.1Frame

5.1.1 The frame is pre-tightened by the upper beam, column and base with four tie rods to form a closed frame.
5.1.2 The beam, column, base and other structures are box-shaped structural parts welded with steel plates, and CO2 gas shielded welding is used. After welding and forming, tempering treatment is performed to eliminate the deformation of the body parts caused by the stress of the press after long-term work Maintain the stability of the overall structure.
5.1.3 The processing of large welding parts is completed on the Italian PAMA boring and milling machining center, and the clamping is performed once to ensure the geometric accuracy of the machine tool.

5.2 Main Drive 

5.2.1 Drive Method:Top drive, dry low inertia clutch, brake.
5.2.2 Drive System:Three-phase asynchronous motor.
5.2.3 Main Drive Belt:: 5V Belt
5.2.4 Transmission gear:straight teeth have the advantages of high transmission accuracy, smooth transmission, strong gear strength, large bearing capacity and low noise.
5.2.5 Copper Sleeve, Bearing:
        The copper bushings and bearings of important parts are reliably lubricated. The connecting rod copper tile and pin shaft support sleeve adopt high specific pressure copper sleeve.
5.2.6 The transmission system has good lubrication guarantee, fault detection and protection.
5.3 Clutch / Brake (Dry Type)
5.3.1 The control system uses Japanese Fengxing double valve, which is sensitive and reliable.
5.3.2 Clutch-brake adopts split dry friction block structure, separate design, separate maintenance, aside from space limitation, the clutch braking capacity is improved, the  both double valves are accurately controlled by PLC (0.04 ~ 0.06 seconds), with Low inertia, high torque and low noise, simple structure and easy maintenance.
5.3.3 The electronic and the mechanical cam switch are used together to prevent the repetitive action of the press.

5.4 Slide

5.4.1 Slide Rail
The slider adopts ultra-long octahedral guide rail with high guiding precision and good wear resistance. The guide rail gap can be adjusted with push-pull bolts, and the lubricating guide plate is made of all copper.
5.4.2 Hydraulic Overload Protection Device
The slider has a hydraulic overload protection device, a gas-liquid type, which generates an overload response for about 110% over the rated tonnage, display the fault and sound & light alarm, the slider automatically stops. The recompression time after overload is 3 minutes, and a manual unload button is set.
5.4.3 The running angle of the slider is displayed as a digital (electronic) type, as for the control panel and the touch screen.
5.4.4 The slider is equipped with a die height adjustment device.
(1)Forward and reverse speed:About 50mm/min.
(2)The upper and lower limit positions automatically stop.
(3)During the adjustment, the encoder is used to detect, and the slider adjustment amount is monitored on the touch screen display, and the accuracy is 0.1mm

5.6 Hydraulic &Lubrication &Pneumatic:

5.6.1 The pump uses domestic components.
5.6.2 Dilute oil circulation lubrication system.
(1)Lubricated parts: gears, bearings, guide rails, connecting rods, copper sleeves, etc..
(2)Low oil level detection.
(3)The lubricating distributor uses standard domestic or imported high-quality products
5.6.3 Automatic & intermittent & quantitative lubrication system
(1)Lubricated parts: balancer
(2)Control method: PC setting
5.6.4 The air source pressure gauge is set in a conspicuous position on the left front column.
5.6.5 Compressed air is used for clutch / brake, balance cylinder, slider overload protection, automatic gas and tool gas.
5.6.6 The clutch / brake is controlled by a double valve to ensure the safe use of the press.
5.6.7 A special water separation filter is set at the inlet of the air source to prevent excessive moisture from entering the pipeline.
5.6.8 Backup air source:There are 2 source separate to repair mold pneumatic tools.
5.6.9 The clutch, brake and balancer are all equipped with air storage tanks to keep the air pressure fluctuation within 20%.

5.7 Electric

5.7.1 Main Operation Panel: The right-front column of the press;Color touch screen 7; Main motor operating indicator
5.7.2 Electric Cabinet:The standard installation position is 3 meters on the right side of the machine, the electric cabinet is sealed and air cooling is adopted.
5.7.3 Control Device:
a. he slider has continuous, single, and inching working modes for selection
 b. PLC control, and reserve I / O points for mold and automation.
 c. The multi-screen touch screen is used to realize the main process parameters and fault indication of the press, which mainly includes the following basic information:

1. Production process status monitoring and production volume presetting and counting
2. Fault display diagnosis function, show fault location
3. Production counter (displayed on the touch screen)
4. I/O status annotation and display

5.7.4 General Technical Requirements
a Voltage ratings and protective measures
b Main power:380V±10%  50HZ±5HZ(Three-phase five-wire,3P+N+PE),The distribution box has a standard design-PE or PEN line,Used for three-phase five-wire incoming power supply; The main switch must have overload and electromagnetic protection functions.
c Auxiliary power:
    The independent auxiliary power supply with safety device is used for lights and switch units, not for production line equipment; the independent power supply is for the production line PLC-CPU, and all HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All the connection circuits with PLC follow the grounding standard after isolation transformer.
5.7.5 Cable and wiring
a General Technical Requirements

1. All cables must comply with national standards.
2. The cable must be of sufficient length and enable fast and accurate signal exchange between components.
3. All components must be connected in a way that is easy to maintain
4. Terminals must be protected with covers.
5. When used in operation and where it needs to be moved, exposed cables must have appropriate flexibility and appropriate external protection.
6. Cable standard: The cross-sectional area of the wire must conform to the national standard, and must meet the normal and stable operation of equipment and electrical components.
7. All electrical equipment or devices must be reliably grounded.

b Wire inside the control box

1. The electrical components are arranged regularly, and the wires run through the wire slot, so that the box is neat and not messy.

c Cable outside the control box

1. he control cables from the control box to all parts of the equipment must be arranged in protective tubes.
2. All external cables must be numbered, and the number of each cable is unique.
3. The length of the cable is sufficient to allow the replacement of components to be determined.
4. The control line and power supply line must be separated.
5. The shielded cable is directly arranged from the control unit to the device.

5.7.6 Mark
a The markings on the wiring terminals should be the same as the markings in the circuit diagram.
b System grounding or zero connection must be marked to distinguish.
5.7.7 Grounding instructions
-There is a dedicated ground terminal in the control cabinet;
-Grounding of each cable bridge;
-The ground wire has the ability to adapt to the ground current.
5.7.8 Technical requirements for electric control box
      Appearance: The control cabinet adopts the bottom access line. 
a. Safety must comply with the general provisions of China's national safety standards.
b. Use two-hand control in the place of continuous and inching operation of the press.
c. When the power supply is cut off or the equipment is in an emergency stop, in order to avoid equipment damage or personal injury, the movement of the equipment is not allowed.
d. The emergency stop button is set on the press button station.
e. The number of external detection signals and manual operation buttons should be able to ensure that the equipment has a complete protection function, to ensure that the equipment is easy to operate and reliable.
5.7.9 Movable button station: 2 / unit
     There are connection sockets on the right front left rear pillar
     Two-hand operation (with emergency stop button)
5.8 Attachments and others
5.8.1 Upper beam ladder: 1 / set, with guardrails over 3 meters.
5.8.2 Configure basic screws.
5.8.3 Left and right window lighting groups.

Detailed Photos

 

Processing and Manufacturing

CNC Machining Center from DOOSAN Korea & PAMA Italy
Gear hobbing machine from Germany Gleason & Liebherr
CNC Machining Center TOSHIBA Japan	Boring and milling machining center from PAMA Italy
Pentahedral machining center from Hitachi Japan	Large tempering furnace

 

Packaging & Shipping

Steel Pallet with Waterproof Cloth & Strong Wooden packaging

 

Certifications

 

 

BHT WORLD Clients

 

BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)