H Frame Two Point Press Working with Coil Feeder Machines

• After-sales Service: Engineers Service
• Warranty: 14 Moths
• Type: High-Speed Punching Machine
• Punch Shape: Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Cam Press
• Model NO.: JW36
• Controlling Mode: Artificial
• Automatic Grade: Automatic
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Supply Voltage: 380V or Customized
• Frequency: 50Hz or 60Hz
• Ambient Temperature: -5 ~40 Celsius
• Grid Form: Tn-S
• Clutch / Brake: Wet Type
• Hydraulic Overload Protector: Showa /Sterlon/Kingair
• Press Color: Milky White or Customized
• Button Station: Fixed Two-Handed
• Balancer: Air Type
• PLC: Schneider / Omron
• Safety Protection Light Curtain: Yes
• Transport Package: Steel Pallet with Waterproof Cloth
• Specification: 25Ton - 400Tons
• Trademark: WORLD
• Origin: China
• HS Code: 8462991000
• Production Capacity: 300 Sets / Month

Product Description

Product Description

1. Type /Name/Quantity

Type	Name	Quantity (P)	Remarks
JW36	Straight-side Two- Point Press

 

2. Energy and environmental requirements

Project		Unit	Supplier Requirement	Remarks
Power	Grid form	-	TN-S
	Supply voltage	AC	380V±7%
	Frequency	-	50HZ±0.5HZ
Environment	Ambient temperature	ºC	-5ºC~40ºC
	Ambient humidity	-	50%(+40ºC)~90%(+20ºC)
Workshop	The height m of the crane track	m	must meet the machine installation requirements
	Crane model	ton
	Logistics door siz	m
The conditions of the required plant must meet the requirements provided by the supplier in this form.

3. Equipment implementation standards

GB 5226.1-2008 Mechanical and electrical safety, Part 1 of Mechanical and electrical equipment:General technical conditions
GB 17120-2012 Forging machinery, Safety technical conditions
JB/T16472-2012S traight-side mechanical power press- Part 2: Technical requirements
GB/T 10924-2009 Forging machinery, Accuracy Test General Rules

4. Machine

4.1 Main Specifications

Specifications		Unit	JW36-110		JW36-160		JW36-200		JW36-250		JW36-315		JW36-400	JW36-500	JW36-630
Type			S	H	S	H	S	H	S	H	S	H
Nominal Force		KN	1100		1600		2000		2500		3150		4000	5000	6300
Nominal Stroke		mm	5		6		7		7		7		8	8	8
Slide Stroke		mm	180	110	200	130	250	150	280	170	280	170	300	300	300
Slide Strokes Per Minute	Fixed	min-1	50	70	45	60	35	50	30	40	30	40	20	20	20
	Variable		35-60	50-85	35-55	40-70	25-40	30-60	20-35	30-45	20-35	30-45	15-25	15-25	15-25
Maximum Die Set Height		mm	400	435	450	485	500	550	550	605	550	605	600	650	650
Die Height Adjustment		mm	90		100		110		120		120		130	130	130
Columns Distance	A	mm	1750		1900		2290		2570		2570		2810	3200	3300
	B								2870		2870		3110
Slide Bottom Size(FB×LR)	A	mm	1350x600		1500x700		1900x800		2200x900		2200x900		2400x1000	2700x1100	2800x1200
	B								2500x900		2500x900		2700x1000
Shank Hole size	Dia x Dep	mm	3-Φ60x80		3-Φ60x85		3-Φ70x90		3-Φ70x100		3-Φ70x100		3-Φ70x100	3-Φ70x105	3-Φ70x115
Bolster Size(FB×LR)	A	mm	1650x700		1800x760		2200x900		2500x1000		2500x1000		2700x1100	3000x1200	3100x1300
	B								2800x1000		2800x1000		3000x1100
Bolster Thickness		mm	140		150		170		180		190		200	210	220
Bolster Surface Height		mm	1035		1035		1135		1235		1285		1340	1340	1380
Side Opening Size(FB×LR)		mm	650×350		800×400		900×450		950×460		950×460		1000×550	1100×600	1200×650
Motor Power		KW	11		18.5		22		30		37		45	55	75
Overall Dimensions(FB×LR×H)	A	mm	2050×2400×3450		2400×2650×3950		2650×3150×4280		2900×3450×4800		3000×3450×4900		3150×3700×5500	3400×4200×6000	3900×4300×6100
	B								2900x3750x4800		3000x3750x4900		3150x4000x5500
Weight		Kg	18000		21500		31500		39000		41500		54000	75500	95000
									45000		47500		60000
Press Pressure		MPa	0.55

4.2 Main Parts

Item	Name of Goods	Original Manufacturers	Note
1	Overload Protection Device	SHOWA
2	Double Solenoid Valve	TOYOOKI
3	Rolling Bearing	HRB/ ZWZ / LYC
4	Auto Lubrication Pump	Taiwan iSHAN
5	PLC	Panasonic
6	CAM Controller	Wuxi Wenfeng
7	Touch Screen	Buke
8	Frequency Transducer	Shenzhen Sine	Optional
9	Rotary Encoder	Iltron
10	Pressure Switch	ARK
11	Main Circuit Breaker	Domestic Brand
12	AC Contactors	Schneider
13	Relay	Omron/IDEC
14	Light Curtain Protection	Ryan/ Keli	Optional
15	Main Motor	Siemens Beide/ Huali
16	Switch Button	Domestic Brand
17	DCM	Schneider
18	Proximity Switch	Omron/ Schneider/TRUCK

4.3 Main Component Structure
4.3.1 The frame adopt integral welding mechanism, using carbon dioxide gas shielded welding, with the tempering treatment to eliminate the internal stress; own high strength and stiffness, the stability of geometric accuracy is high.
4.3.2 The frame adapts world advanced PAMA machining center, one-time clamping processing to ensure the dimensional accuracy.
4.3.3 Main Drive: Crankshaft and connecting rod structure, and set crankshaft longitudinally, so that the fulcrum distance is short, structure is compact.
4.3.4 Driving method:High torque wet clutch.
4.3.5 Drive system:Motor-pulley-gear vice.
4.3.6 Drive gear:
Use of straight-toothed gear, oil-soaked lubrication, with high meshing accuracy, smooth transmission, small noise, large carrying capacity and other advantages.
4.3.7 Copper tile, Bearings:
    Important parts of the copper tile, bearings have a reliable lubrication guarantee. The connecting rod copper tile, the crankshaft support copper tile is made of high ratio pressure copper tile.
4.3.8 Clutch /Brake(Wet):
4.3.8.1 Control system selected imported double valve, flexible action and reliable.
4.3.8.2 High torque wet clutch, with low inertia, high torque, non-polluting, low noise characteristics, in line with environmental requirements, long life, and low maintenance costs.
4.3.8.3 The main motor adopts the single-speed motor and inverter (optional) speed controlling way, with short-circuit protection, current overload protection.
4.3.8.4 In order to prevent the machine secondary start and ensure the safety of the operator, there is a close-range switch to prevent secondary start, to prevent the repeated movement of the slider, play a protective role.
4.3.9 Sliders and Guide Rail:
4.3.9.1 The slider adopts an elongated eight-sided guide, the lubrication rail plate is a composite material, the guide accuracy is high, and the wear resistance is good.
4.3.9.2 The slider is equipped with hydraulic overload protection device, more than 10% of the rated tonnage produces an overload discharge alarm. The slider automatically stops, after overloading needs to move back to the upper dead point, hydraulic overload device automatic ally.
4.3.9.3 The crankshaft operating angle is displayed electronically and placed on the control panel.
4.3.9.4 Slider equipped with motorized height adjustment device:
(1)Automatic stop at the upper and lower limit positions;
(2)When adjusted, the die height is displayed in the meter with a display accuracy of 0.1mm
4.3.10 Balancer: Air type, balancing pressure is set by manual adjustment.
4.3.11 Frame:
4.3.11.1 Equipped with movable hands button station 1 set/machine.
4.3.11.2 Equipped with air pressure gauge.
4.3.12 Hydraulic, lubrication, pneumatic parts:
4.3.12.1 Pump group using imported or domestic high-quality components.
4.3.12.2 Concentrated oil forced lubrication system
   (1)Lubrication part:Bearings, guide rails, copper tiles, etc.
   (2)Lubricators select Standard universal imported or domestic quality products.
4.3.12.3 Intermittent quantitative manual lubrication system
 (1)Lubrication part:Balancer
4.3.12.4 Overload pump provides slider overload protection oil, tank inner surface remove residue, pickling.
4.3.12.5 Compressed air is used for clutch/brake, balance cylinders, slider overload protection and blowing devices.
4.3.12.6 The main pressure is set pressure detection switch, which is chained with the host.
4.3.12.7 Water-sharing filter is provided at the air source inlet to prevent excessive moisture from entering the line.
4.3.12.8 All system piping and component design specifications, orderly arrangement, non-leakage, easy to disassemble and maintain.
4.3.12.9 The air storage tanks of clutch and balencer all meet safety standards, so that the air pressure fluctuations within 20%. The gas circuit equipment meets the requirements of general technology.
4.4 Electrical Parts
4.4.1 Main Operating Panel: Touch screen 4.2″color,Main motor running indicator
4.4.2 Electrical Cabinet:Wall-mounted electric box.
4.4.3 Control Device:
a. With continuous, single, inching work mode for selection
b. The multi-screen touch screen is used to realize the main process parameters and fault indication of the press, which mainly includes the following basic information:

1. Production process condition monitoring and production volume preset and counting;
2. Machine status display,I/O Status monitoring.
3. Fault display diagnostic function, display fault location;
4. Productivity counter (displayed on the touch screen);

4.4.4 General Technical Requirements
a. Voltage rating and protection
b. Main power:380V±7% 50HZ±0.5HZ(Three-phase five-wire,3P+PE+N),the distribution box has a standard grounding design for three-phase five-wire incoming power; the main switch has overload and electromagnetic protection.
c. Auxiliary power supply:
     Independent auxiliary power supplies with safety devices are used for lights and switch units, not for production line equipment; independent power supplies are supplied to the production line PLC-CPU. All HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All connection circuits to the PLC follow the grounding standards after isolation transformers.
4.4.5 Auxiliary devices and others:
4.4.5.1 The operation of the press is controlled by both hands.
4.4.5.2 In the event of a power outage or an emergency stop, the device is not allowed to move in order to avoid equipment damage or personal injury.
4.4.5.3 The number of external detection signals and manual operation buttons can ensure that the device has perfect protection functions for easy operation and reliable operation.
4.4.5.4 With the two-hand control switches, setting the emergency stop button and marking it in bold red.
        Oil-proof, dustproof and shockproof
4.4.5.5 Lighting Device:
Modular illumination:illumination above 150LX
 illuminator is shockproof, oil proof and dust proof

Detailed Photos

 

Processing and Manufacturing

CNC Machining Center from DOOSAN Korea & PAMA Italy
Gear hobbing machine from Germany Gleason & Liebherr
CNC Machining Center TOSHIBA Japan	Boring and milling machining center from PAMA Italy
Pentahedral machining center from Hitachi Japan	Large tempering furnace

 

Packaging & Shipping

Steel Pallet with Waterproof Cloth & Strong Wooden packaging

 

Certifications

 

 

BHT WORLD Clients

 

BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)