Adjustable Bending Die with Rollers Used in Huge Press Brake Machine for Sheet Metal Bending

• Customization: Available
• Warranty: 1000000 Bending Times
• Application: Press Brake/Bending Machine
• Model NO.: BHTIE-2040
• Material: 42CrMo=Scm440=42CrMo4=4140
• Processing Method: Bending Mould
• Technics: Bending Die
• Process Combination: Single-Process Mould
• Manufacturing Technology: Computer Technology
• Mold Cavity Technology: CNC Milling
• Milling Speed: High Speed
• Parts Detection Method: Measurement of Three Axis NC
• After-sales Service: Quality Problem, Free Replacement
• Optional: Automatic / Manual
• V Opening: 50-350mm
• Length: 1000-6000mm
• Rollers: Yes
• Transport Package: Thick Plywood
• Specification: 2000-6000mm
• Trademark: BHTIE
• Origin: China
• HS Code: 8207300090
• Production Capacity: 300 Sets / Month

Product Description

 

Product Description

1).Available Press Brake Machines Brand		Amada, Atlantic, Adira, Baykal, Beyler, Darley, EHT, Ermaksann, Durmazlar, Bystronic, Gasparini, Guifil, Haco,Imal, LVD Ivan, LVD, Mecos, Megobal, Promecam,Trumpfwila,Salvagnini, Safan, Weinbrenner,Yawei, Yangli,JFY,ACL,YSD,ZYMT,ADH,etc...
2).BHT Tooling Advantages		Taking into consideration our clients wishes, every day we work to satisfy our clients' needs, to increase our product list and tools quality.
		√ BHT produce bending tools from high speed steel high quality steel(42CrMo=SCM440=42CrMo4=4140), working surfaces are preciously grounded, standard will be whole body Total Hardening, the hardness can reach HRC47;
		√ We can do surface hardening on bending tools by Laser, the the hardness can reach HRC60.
		√ BHT have  we have more than 20 years experience in bending tooling manufacturing.
		√ BHT bending tooling factory total have 116 people, total have around 150 sets processing machines for bending tools. most processing machines are CNC and from China local top manufacturer,  but also we have 12 sets of processing machines from Japan and Europen;
		√ BHT bending tool accuracy: Center Accuracy:±0.02mm, Parallel Accuracy:±0.02mm, Vertical Accuracy:±0.02mm
		√ Every special bending tooling will be tested by our press brake machines and have the testing samples before sending to our clients.
3). TYPES OF PRESS BRAKE TOOLS		Tools for press brake are considered "safety first", and dies with fall prevention grooves are now standard.
Typical punch clamp types		ONE TOUCH TYPE / WITH SAFETY GROOVE
Bending edge shapes		STANDARD PUNCH,GOOSENECK PUNCH,STRAIGHT PUNCH,SASH PUNCH,HEMMING PUNCH,THICK PLATE PUNCH
Typical die types and mounting methods		1V Die, 2V Die, 4V Die
4). TOOL LENGTH		In the case of Amada type, there are 4 types such as standard types: L = 835mm, S = 415mm, A section = 835mm and B section = 800mm

 

5). HOW TO READ THE TONNAGE CHART
Check the tonnage chart before Bending. The tonnage chart is always specified in the tool catalog, and is also displayed on the machine as a nameplate  where it is easy to see. Basically, you can read the conditions other than pressure in the chart below. Knowing this tonnage chart deeply or shallowly will make a big difference in worker safety and product finish. It greatly affects machine specifications, tool selection, product accuracy and quality, so let's grasp the contents  and use them for safe work. First of all, read the following contents from the chart below. 1: Minimum flange length (b)  2: V-width (V-opening) of tool used for bending (V)  3: Required tonnage to bend 1m long material (F) [ Right figure, symbol of tonnage chart ] V=V-width (V-opening) b=Minimum flange length ir=Inner bend radius t=Material thickness (Tensile strength 40~50kg/mm) *Tensile strength for Stainless steel (Inox) 60~75kg/mm, Aluminum 25~45kg/mm F=Pressure par meter (kN/m)	The values in the tonnage chart are based on "bottoming" and "SS material", so the tensile strength etc.  must be taken into account depending on the processing conditions.The values in the tonnage chart are based on "bottoming" and "SS material", so the tensile strength etc.  must be taken into account depending on the processing conditions.
6). MINIMUM FLANGE LENGTH
To complete the bending, the material must be on both shoulders of the die to the end. The minimum flange length is expressed by the following formula based on 90° bending. b=( V/2 ) x √2≒0.7V

 

7). V width selection and basic setting of ir (inner R)
V-WIDTH
Bending Method	V-Width			Features
Bottoming	Material thickness			ecause of the bending process that is used most often, the patterns for V-grooves are also finely divided.
	0.5 - 2.6	3.0 - 8.0	9.0 - 10
	6×t	8×t	10×t
Partial Bending	12 - 15×t			Since an arbitrary angle bending is taken into consideration, the V-width is set so that bending accuracy is easily stabilized. Approximately twice as much as bottoming.
Coining	5 - 6×t			The purpose is to reduce inner radius and reduce the amount of bite at the tip of the punch.
iR (inner radius)
Bending Method	iR (inner radius)			Features
Bottoming	≒V/6			Base values for maintaining safe and stable accuracy,  such as punch tip radius and spring-back amount.
Partial Bending				When high accuracy is required, use a bottoming type tool.
Coining				Care must be taken when using a bottoming die because iR increases and extra pressurization is required.

 

BHT Processing Equipments

CNC Machine Center,EDM, WEDM, CNC Grinding Machines, CNC Milling Machines, more than100 sets, mostly are imported from Europe and Japan.
Not only for our own Tooling Designing, Tooling manufacturing, Tooling Maintenance , BHT also provide OEM machining service for our international customers.

BHT Tooling Testing equipments:  CMM 2.5 Dimension (Precision:0.001mm),Micro scope(Precision:0.001mm),Profile projector(Precision:0.001mm),CMM 3 Dimension ( Precision:0.001mm),Hardness tester,Calipers,Micrometer, Protractor,Height gauge, Dial gauge, Coating Thickness Gauge,  etc... 

 

Packaging & Shipping

Thick wooden box with Air Bubble Film inside

Products Photos

BHT Clients

BHT have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)