Punch Press Machine Production Line with Progressive Die for Metal Coil Material Stamping, Forming & Deep Drawing

• Customization: Available
• After-sales Service: Quality Problems, Free Replacement
• Warranty: 14 Months
• Model NO.: JH21-80TL
• Type: High-Speed Punching Machine
• Punch Shape: Semi-Open Punch
• Slider Movement: Single Action
• Slider Drive Mechanism: Cam Press
• Controlling Mode: CNC
• Automatic Grade: Automatic
• Power Source: Mechanical Drive
• Precision: High Precision
• Certification: GS, CE, RoHS, ISO 9001
• Condition: New
• Supply Voltage: 380V or Customized
• Frequency: 50Hz or 60Hz
• Ambient Temperature: -5 ~40 Celsius
• Grid Form: Tn-S
• Clutch / Brake: Wet Type
• Hydraulic Overload Protector: Showa /Sterlon/Kingair
• Press Color: Milky White or Customized
• Button Station: Fixed Two-Handed
• Balancer: Air Type
• PLC: Schneider / Omron
• Optional: Light Curtain Safety Protection
• Transport Package: Steel Pallet with Waterproof Cloth
• Specification: 45T 63T 80T
• Trademark: WORLD
• Origin: China
• HS Code: 8462991000
• Production Capacity: 30 Sets / Month

Product Description

Product Description

 

Press Machine Production Line suiatble Metal Coil material Forming

Punch Press Machine 

 

Press Machine Main parameters
Parameter		Unit	Specifications
			JH21-80
Nominal Capacity		KN	800
Nominal Stroke		mm	5
Slide Stroke Length		mm	160
Slide Stroke Per minute	Fixed	min-1	60
	Variable	min-1	40-75
Max. Die Set Height		mm	320
Die Height Adjustment		mm	80
Throat Depth		mm	310
Distance Between Uprights		mm	610
Slide Bottom Size	L x R	mm	540
	F x B	mm	460
Handle Hole Size	Dia	mm	50
	Depth	mm	70
Bolster Size	L x R	mm	950
	F x B	mm	600
Table Hole Diameter		mm	180
Bolster Thickness		mm	140
Bolster Surface Height		mm	900
Motor Power		Kw	7.5

 

Press Machine Main Parts
No	Name	Manufacturer	Mark
1	Hydraulic Overload Protector	Showa /Sterlon/KingAir
2	Double solenoid valve	TOYOOKI/TACO/ ROSS
3	Rolling bearing	HRB/ ZWZ / LYC
4	PLC	Schneider / Omron
5	Cam	Domestic famous brand
6	Touch Scteen	Kinco
7	Inverter	Sinee/Veichi	Optional
8	Encoder	Eltra
9	Pressure Switch	ARK/SHANJIANG
10	Main circuit breaker	SPX/CHNT
11	AC contactor	Schneider
12	Three-pole circuit breaker	Schneider
13	Single pole circuit breaker	CHNT
14	Relay	IDEC
15	Light Curtain	Domestic famous brand	Optional
16	Main Motor	Siemens/Huali
17	Switch button	Domestic famous brand
18	DC power supply	Omron
19	Transformer	Domestic famous brand
20	Proximity switch	Omron

 

Main Component Structure

4.3.1 The machine body adopts a box-shaped structure welded with steel plates, adopts CO2 gas shielded welding, and performs stress relief treatment by tempering. It has high strength and rigidity and high geometric accuracy and stability.
4.3.2 The processing of the fuselage is completed on the Italian PAMA boring and milling machining center, and the clamping is performed once to ensure the accuracy of the machine's shape and position.
4.3.3 The main transmission form: crankshaft connecting rod structure, the crankshaft is vertically arranged with a short fulcrum distance, and the structure is compact.
4.3.4 Drive mode: high torque wet clutch
4.3.5 Drive system: motor-belt-gear pair.
4.3.6 Transmission gear:
Straight tooth gear, oil-immersed lubrication, has the advantages of high meshing accuracy, smooth transmission, low noise, and large carrying capacity.
4.3.7 Copper tiles and bearings:
The copper tiles and bearings of important parts have reliable lubrication guarantee. Connecting rod copper tile, crankshaft supporting copper tile mining are high ratio copper tile.
4.3.8 Clutch / brake (wet type):
4.3.8.1 The control system adopts imported double solenoid valve, which is sensitive and reliable.
4.3.8.2 High-torque wet clutch has the characteristics of low inertia, high torque, no pollution and low noise. It meets environmental protection requirements, has a long life and low maintenance cost.
4.3.8.3 The main motor adopts single-speed motor + inverter (optional) speed regulation mode, with short circuit protection and current overload protection.
4.3.8.4 In order to prevent the second start of the machine tool and protect the personal safety of the operator, a proximity switch to prevent the second start is provided to prevent the slider from repeating the movement and play a protective role.
4.3.9 Slide and guide rail:
4.3.9.1 The slider adopts an extended six-sided guide rail, and the lubricated guide plate is a composite material, which has high guide accuracy and good wear resistance.
4.3.9.2 The slider is equipped with a hydraulic overload protection device. An overload unloading alarm is generated when the rated tonnage is exceeded by about 10%. The slider automatically stops. After overload, it needs to jog back to the top dead center and the hydraulic overload device automatically compensates for pressure.
4.3.9.3 The operating angle of the crankshaft is displayed electronically and placed on the control panel. (JH21-25 ~ 80 are mechanical pointer type)
4.3.9.4 The slider is equipped with a motorized height adjustment device: (JH21-60 and above models are electric, and JH21-25 ~ 45 are manual)
(1) The upper and lower limit positions are automatically stopped;
(2) During adjustment, the height of the die is displayed in the instrument with a display accuracy of 0.1mm.
4.3.10 Balancer: Air type, balance pressure is manually adjusted and set.
4.3.11 Fuselage:
4.3.11.1 Equipped with a fixed two-handed button station 1 / set.
4.3.11.2 Has the air source pressure gauge.
4.3.12 Hydraulic, lubricating and pneumatic parts:
4.3.12.1 Pump uses imported or domestic high-quality components.
4.3.12.2 Centralized concentrated oil forced lubrication system
 (1) Lubrication parts: bearings, guide rails, copper tiles, etc.
 (2) The lubricating distributor is selected from standard imported or domestic high-quality products.
4.3.12.3 Intermittent quantitative manual lubrication system
 (1) Lubrication parts: balancer
4.3.12.4 The overload pump provides oil for the overload protection of the slider, and the inner surface of the oil tank is degreased and pickled.
4.3.12.5 Compressed air is used for clutch / brake, balance cylinder, slider overload protection and blowing device.
4.3.12.6 The main air pressure is provided with a pressure detection switch, which is interlocked with the host.
4.3.12.7 There is a water separation filter at the inlet of the air source to prevent excessive moisture from entering the pipeline.
4.3.12.8 All system pipelines and components are designed to be in order, arranged in an orderly manner, without leakage, and are easy to disassemble and maintain.
4.3.12.9 The clutch gas tank and the balancer gas tank all meet safety standards, so that the air pressure fluctuates within 20%. Pneumatic equipment meets general technical requirements.
4.4 Electrical part
4.4.1 Main operation panel: color touch screen, main motor running indicator
4.4.2 Electrical cabinet: Use wall-mounted electrical box.
4.4.3 Control device:
a. With continuous, single, and inching working modes for selection
b. Adopt multi-screen touch screen to realize the main process parameters and fault indication of the press, mainly including the following basic information:
Production process status monitoring and production volume presetting and countin
Machine status display, I / O status monitoring.
Fault display diagnosis function and fault location;
Yield counter (displayed on the touch screen);
4.4.4 General technical requirements
a. Voltage rating and protective measures
b. Main power supply: 380V ± 7% 50HZ ± 0.5HZ (three-phase five-wire, 3P + PE + N), with standard grounding design in the distribution box, used for three-phase five-wire incoming power supply; the main switch has overload and Electromagnetic protection function.
c. Auxiliary power supply:
       The independent auxiliary power supply with safety device is used for lights and switch units, not for production line equipment; the independent power supply is for the production line PLC-CPU, and all HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All the connection circuits with PLC follow the grounding standard after isolation transformer.
4.4.5 Auxiliary devices and others:
4.4.5.1 The operation of the press is controlled by two hands.
4.4.5.2 When the power supply is cut off or the equipment is in an emergency stop, in order to avoid equipment damage or personal injury, no movement of the equipment is allowed.
4.4.5.3 The number of external detection signals and the number of manual operation buttons can ensure that the equipment has perfect protection functions, ensure that the equipment is easy to operate and reliable.
4.4.5.4 The button station is operated by both hands, and the emergency stop button is set on the button station of the press, and marked with a bold red.
           Oil-proof, dust-proof and shock-proof
4.4.5.5 Lighting equipment:
Mold area lighting: illumination above 150LX
              The illuminator is shock-proof, oil-proof and dust-proof

 

NC Feeder
MODEL	NCF-200
Max. coil width	200mm
Max. feeding length(feeding step)	0-9999.99mm
Coil thickness	0.2-2.5mm
Feeding speed	20m/min
Release way	Pneumatic
Feeding roller quantity	1 Pieces ( top1/bottom 1)
Storage function	With
Standard bottom mould height	80mm-150mm
Servo motor	DORNA
PLC	MITSUBISHI  JAPAN
Man-machine interface	Touch screen
Multi segment feeding	Can enter 3 groups of different feeding length, each with 999 times the number of stamping

 

Uncoiler & straightening
Model	GO-200
Material Width(mm	30~200 mm
Material Thickness(mm	0.2~2.5mm
Speed of Feed	15m/min
Coil I.D.(mm)	Φ450~Φ530 mm
Coil O.d.(mm)	Φ1200 mm
Max.Material Weight Kg	800KG
Uncoil Expansion	Manual
Straightened roller quantity	Top 3/Bottom 4
Pinch roller quantity	2 pairs

 

Detailed Photos

 

 

 

Processing and Manufacturing

CNC Machining Center from DOOSAN Korea & PAMA Italy
Gear hobbing machine from Germany Gleason & Liebherr
CNC Machining Center TOSHIBA Japan	Boring and milling machining center from PAMA Italy
Pentahedral machining center from Hitachi Japan	Large tempering furnace

 

Packaging & Shipping

Steel Pallet with Waterproof Cloth & Strong Wooden packaging

 

 

BHT WORLD Clients

 

BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen)