1. Type /Name/Quantity
| Type |
Name |
Quantity (P) |
Remarks |
| JW36 |
Straight-side Two- Point Press |
|
|
2. Energy and environmental requirements
| Project |
Unit |
Supplier Requirement |
Remarks |
| Power |
Grid form |
- |
TN-S |
|
| Supply voltage |
AC |
380V±7% |
|
| Frequency |
- |
50HZ±0.5HZ |
|
| Environment |
Ambient temperature |
ºC |
-5ºC~40ºC |
|
| Ambient humidity |
- |
50%(+40ºC)~90%(+20ºC) |
|
| Workshop |
The height m of the crane track |
m |
must meet the machine installation requirements |
|
| Crane model |
ton |
|
| Logistics door siz |
m |
|
| The conditions of the required plant must meet the requirements provided by the supplier in this form. |
3. Equipment implementation standards
GB 5226.1-2008 Mechanical and electrical safety, Part 1 of Mechanical and electrical equipment:General technical conditions
GB 17120-2012 Forging machinery, Safety technical conditions
JB/T16472-2012S traight-side mechanical power press- Part 2: Technical requirements
GB/T 10924-2009 Forging machinery, Accuracy Test General Rules
4. Machine
4.1 Main Specifications
| Specifications |
Unit |
JW36-110 |
JW36-160 |
JW36-200 |
JW36-250 |
JW36-315 |
JW36-400 |
JW36-500 |
JW36-630 |
| Type |
|
S |
H |
S |
H |
S |
H |
S |
H |
S |
H |
|
|
|
| Nominal Force |
KN |
1100 |
1600 |
2000 |
2500 |
3150 |
4000 |
5000 |
6300 |
| Nominal Stroke |
mm |
5 |
6 |
7 |
7 |
7 |
8 |
8 |
8 |
| Slide Stroke |
mm |
180 |
110 |
200 |
130 |
250 |
150 |
280 |
170 |
280 |
170 |
300 |
300 |
300 |
| Slide Strokes Per Minute |
Fixed |
min-1 |
50 |
70 |
45 |
60 |
35 |
50 |
30 |
40 |
30 |
40 |
20 |
20 |
20 |
| Variable |
35-60 |
50-85 |
35-55 |
40-70 |
25-40 |
30-60 |
20-35 |
30-45 |
20-35 |
30-45 |
15-25 |
15-25 |
15-25 |
| Maximum Die Set Height |
mm |
400 |
435 |
450 |
485 |
500 |
550 |
550 |
605 |
550 |
605 |
600 |
650 |
650 |
| Die Height Adjustment |
mm |
90 |
100 |
110 |
120 |
120 |
130 |
130 |
130 |
| Columns Distance |
A |
mm |
1750 |
1900 |
2290 |
2570 |
2570 |
2810 |
3200 |
3300 |
| B |
2870 |
2870 |
3110 |
| Slide Bottom Size(FB×LR) |
A |
mm |
1350x600 |
1500x700 |
1900x800 |
2200x900 |
2200x900 |
2400x1000 |
2700x1100 |
2800x1200 |
| B |
2500x900 |
2500x900 |
2700x1000 |
| Shank Hole size |
Dia x Dep |
mm |
3-Φ60x80 |
3-Φ60x85 |
3-Φ70x90 |
3-Φ70x100 |
3-Φ70x100 |
3-Φ70x100 |
3-Φ70x105 |
3-Φ70x115 |
| Bolster Size(FB×LR) |
A |
mm |
1650x700 |
1800x760 |
2200x900 |
2500x1000 |
2500x1000 |
2700x1100 |
3000x1200 |
3100x1300 |
| B |
2800x1000 |
2800x1000 |
3000x1100 |
| Bolster Thickness |
mm |
140 |
150 |
170 |
180 |
190 |
200 |
210 |
220 |
| Bolster Surface Height |
mm |
1035 |
1035 |
1135 |
1235 |
1285 |
1340 |
1340 |
1380 |
| Side Opening Size(FB×LR) |
mm |
650×350 |
800×400 |
900×450 |
950×460 |
950×460 |
1000×550 |
1100×600 |
1200×650 |
| Motor Power |
KW |
11 |
18.5 |
22 |
30 |
37 |
45 |
55 |
75 |
| Overall Dimensions(FB×LR×H) |
A |
mm |
2050×2400×3450 |
2400×2650×3950 |
2650×3150×4280 |
2900×3450×4800 |
3000×3450×4900 |
3150×3700×5500 |
3400×4200×6000 |
3900×4300×6100 |
| B |
2900x3750x4800 |
3000x3750x4900 |
3150x4000x5500 |
| Weight |
Kg |
18000 |
21500 |
31500 |
39000 |
41500 |
54000 |
75500 |
95000 |
| 45000 |
47500 |
60000 |
| Press Pressure |
MPa |
0.55 |
4.2 Main Parts
| Item |
Name of Goods |
Original Manufacturers |
Note |
| 1 |
Overload Protection Device |
SHOWA |
|
| 2 |
Double Solenoid Valve |
TOYOOKI |
|
| 3 |
Rolling Bearing |
HRB/ ZWZ / LYC |
|
| 4 |
Auto Lubrication Pump |
Taiwan iSHAN |
|
| 5 |
PLC |
Panasonic |
|
| 6 |
CAM Controller |
Wuxi Wenfeng |
|
| 7 |
Touch Screen |
Buke |
|
| 8 |
Frequency Transducer |
Shenzhen Sine |
Optional |
| 9 |
Rotary Encoder |
Iltron |
|
| 10 |
Pressure Switch |
ARK |
|
| 11 |
Main Circuit Breaker |
Domestic Brand |
|
| 12 |
AC Contactors |
Schneider |
|
| 13 |
Relay |
Omron/IDEC |
|
| 14 |
Light Curtain Protection |
Ryan/ Keli |
Optional |
| 15 |
Main Motor |
Siemens Beide/ Huali |
|
| 16 |
Switch Button |
Domestic Brand |
|
| 17 |
DCM |
Schneider |
|
| 18 |
Proximity Switch |
Omron/ Schneider/TRUCK |
|
4.3 Main Component Structure
4.3.1 The frame adopt integral welding mechanism, using carbon dioxide gas shielded welding, with the tempering treatment to eliminate the internal stress; own high strength and stiffness, the stability of geometric accuracy is high.
4.3.2 The frame adapts world advanced PAMA machining center, one-time clamping processing to ensure the dimensional accuracy.
4.3.3 Main Drive: Crankshaft and connecting rod structure, and set crankshaft longitudinally, so that the fulcrum distance is short, structure is compact.
4.3.4 Driving method:High torque wet clutch.
4.3.5 Drive system:Motor-pulley-gear vice.
4.3.6 Drive gear:
Use of straight-toothed gear, oil-soaked lubrication, with high meshing accuracy, smooth transmission, small noise, large carrying capacity and other advantages.
4.3.7 Copper tile, Bearings:
Important parts of the copper tile, bearings have a reliable lubrication guarantee. The connecting rod copper tile, the crankshaft support copper tile is made of high ratio pressure copper tile.
4.3.8 Clutch /Brake(Wet):
4.3.8.1 Control system selected imported double valve, flexible action and reliable.
4.3.8.2 High torque wet clutch, with low inertia, high torque, non-polluting, low noise characteristics, in line with environmental requirements, long life, and low maintenance costs.
4.3.8.3 The main motor adopts the single-speed motor and inverter (optional) speed controlling way, with short-circuit protection, current overload protection.
4.3.8.4 In order to prevent the machine secondary start and ensure the safety of the operator, there is a close-range switch to prevent secondary start, to prevent the repeated movement of the slider, play a protective role.
4.3.9 Sliders and Guide Rail:
4.3.9.1 The slider adopts an elongated eight-sided guide, the lubrication rail plate is a composite material, the guide accuracy is high, and the wear resistance is good.
4.3.9.2 The slider is equipped with hydraulic overload protection device, more than 10% of the rated tonnage produces an overload discharge alarm. The slider automatically stops, after overloading needs to move back to the upper dead point, hydraulic overload device automatic ally.
4.3.9.3 The crankshaft operating angle is displayed electronically and placed on the control panel.
4.3.9.4 Slider equipped with motorized height adjustment device:
(1)Automatic stop at the upper and lower limit positions;
(2)When adjusted, the die height is displayed in the meter with a display accuracy of 0.1mm
4.3.10 Balancer: Air type, balancing pressure is set by manual adjustment.
4.3.11 Frame:
4.3.11.1 Equipped with movable hands button station 1 set/machine.
4.3.11.2 Equipped with air pressure gauge.
4.3.12 Hydraulic, lubrication, pneumatic parts:
4.3.12.1 Pump group using imported or domestic high-quality components.
4.3.12.2 Concentrated oil forced lubrication system
(1)Lubrication part:Bearings, guide rails, copper tiles, etc.
(2)Lubricators select Standard universal imported or domestic quality products.
4.3.12.3 Intermittent quantitative manual lubrication system
(1)Lubrication part:Balancer
4.3.12.4 Overload pump provides slider overload protection oil, tank inner surface remove residue, pickling.
4.3.12.5 Compressed air is used for clutch/brake, balance cylinders, slider overload protection and blowing devices.
4.3.12.6 The main pressure is set pressure detection switch, which is chained with the host.
4.3.12.7 Water-sharing filter is provided at the air source inlet to prevent excessive moisture from entering the line.
4.3.12.8 All system piping and component design specifications, orderly arrangement, non-leakage, easy to disassemble and maintain.
4.3.12.9 The air storage tanks of clutch and balencer all meet safety standards, so that the air pressure fluctuations within 20%. The gas circuit equipment meets the requirements of general technology.
4.4 Electrical Parts
4.4.1 Main Operating Panel: Touch screen 4.2″color,Main motor running indicator
4.4.2 Electrical Cabinet:Wall-mounted electric box.
4.4.3 Control Device:
a. With continuous, single, inching work mode for selection
b. The multi-screen touch screen is used to realize the main process parameters and fault indication of the press, which mainly includes the following basic information:
- Production process condition monitoring and production volume preset and counting;
- Machine status display,I/O Status monitoring.
- Fault display diagnostic function, display fault location;
- Productivity counter (displayed on the touch screen);
4.4.4 General Technical Requirements
a. Voltage rating and protection
b. Main power:380V±7% 50HZ±0.5HZ(Three-phase five-wire,3P+PE+N),the distribution box has a standard grounding design for three-phase five-wire incoming power; the main switch has overload and electromagnetic protection.
c. Auxiliary power supply:
Independent auxiliary power supplies with safety devices are used for lights and switch units, not for production line equipment; independent power supplies are supplied to the production line PLC-CPU. All HMI and PLC-CPU power supplies require switches and control units. The power supply of PLC and solenoid valve is designed according to the product. All connection circuits to the PLC follow the grounding standards after isolation transformers.
4.4.5 Auxiliary devices and others:
4.4.5.1 The operation of the press is controlled by both hands.
4.4.5.2 In the event of a power outage or an emergency stop, the device is not allowed to move in order to avoid equipment damage or personal injury.
4.4.5.3 The number of external detection signals and manual operation buttons can ensure that the device has perfect protection functions for easy operation and reliable operation.
4.4.5.4 With the two-hand control switches, setting the emergency stop button and marking it in bold red.
Oil-proof, dustproof and shockproof
4.4.5.5 Lighting Device:
Modular illumination:illumination above 150LX
illuminator is shockproof, oil proof and dust proof
Processing and Manufacturing
| Steel Pallet with Waterproof Cloth & Strong Wooden packaging |
 |
| BHT WORLD have exported the products to 65 countries (Germany, Sweden, Hungary, Italy, Netherlands, Spain, Portugal, Czech Republic, Lithuania, Serbia, Greece, Malta, Austria, Kosovo, Turkey, Ukraine, Albania, Estonia, Belarus, Bulgaria, Bosnia, Croatia, Romania,USA, Brazil, Argentina, Mexico, Bolivia, Colombia, Canada, Peru, Chile, Australia, New Zealand, Rwanda, Egypt, South Africa, Tanzania, Nigeria, Botswana, Mauritius, Russia, Vietnam, India, Iran, Singapore, Uzbekistan, Thailand, Sri Lanka, Bangladesh, Malaysia, Kazakhstan, Philippines, Bahrain, Pakistan, United Arab Emirates, Kuwait, Saudi Arabia, Sudan, Jordan, Oman, Qatar, Syria, Israel, Yemen) |
|
Audited Supplier 
){kind=link}